IDEAL Systems is a manufacturing solutions provider offering a mix of Tooling, Automation, Additive Manufacturing, Consulting and Molding Workcell Systems to both OEM’s and Custom Molders.

Our Consulting Services include: 

PROCESS ENGINEERING & PROJECT MANAGEMENT

• Front end project/product resource – DFMPro & Moldex3D simulation services, manufacturing methods & technology, tooling strategy, material selection.

• Molding process development & troubleshooting services using scientific molding principals.

• Project management resource for mold design & build.

• Assist your engineering team with tooling/molding vendor selection.

• Assist your tooling vendors to resolve molding/tooling issues.

• Visit your manufacturing sites for startup assistance & training.


TOOLING PARTNERS

FORM TECH TOOL & MOLD

o Located in Biddeford ME – precise, complex tooling is core competency

o Specialist in LSR tooling

o Insert Molds, 2 Shot, High Cavitation, Stack Molds

STRAITEK

o Located in Danbury CT - Principal is former Dynacept General Manager

o Rapid Tooling, CNC Part Machining & Low Volume Molding

o Specialist in labor intensive molding - handloads, over molding, inserts

BYRNE TOOL & DESIGN

o Located in Rockford MI

o Low cost & short lead-times

o Class 101 Molds & aluminum prototype tooling

3D FORTIFY

o Boston based VC funded startup in additive manufacturing space

o 3D printed cavity stacks using a ceramic filled thermoset material. Resists cracking from injection

pressures and can mold high temp materials at high quantities

AUTOMATION PARTNERS




HAHN Plastics Automation

o WEMO - Robotics & Downstream Automation

o GeKu – industrial & automotive electronics automation

o Waldorf Technik – high tech automation systems for medical and packaging

ADDITIVE MANUFACTURING



BMF - Boston MicroFabrication - Technology

o Manufacturing Services & Equipment for 3D printing of miniature & microstructures

o Resolution 2um - 50um - Tolerance +/- 5um – 25um

o Rapidly producing components without the need for tooling or machining, with accuracy and

precision not achievable with traditional additive manufacturing technology.